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IRB 1600
ABB IRB 1660 Product Manual
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ABB IRB 1660 Product Manual
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Operating manual
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Overview of this manual
Product documentation
How to read the product manual
Safety
Protective stop and emergency stop
Safety actions
Emergency release of the robot axes
Make sure that the main power has been switched off
Safety risks
Moving robots are potentially lethal
First test run may cause injury or damage
Work inside the working range of the robot
Enabling device and hold-to-run functionality
Risks associated with live electric parts
The unit is sensitive to ESD
Hot parts may cause burns
Safety risks related to pneumatic/hydraulic systems
Brake testing
Safety risks during handling of batteries
Safety risks during work with gearbox lubricants (oil or grease)
Safety signals and symbols
Safety symbols on product labels
Installation and commissioning
Unpacking
Working range
Risk of tipping/stability
On-site installation
Lifting and turning a suspended mounted robot
Manually releasing the brakes
Orienting and securing the robot
Setting the system parameters for a suspended or tilted robot
Loads fitted to the robot, stopping time and braking distances
Fitting equipment on the robot (robot dimensions)
Installation of signal lamp for 1600 (option)
Installation of signal lamp for 1600ID/1660ID (option)
Installation of the wire feeder shelf for 1600ID/1660ID
Restricting the working range
Installation of additional mechanical stops on axis 1
Installation of additional mechanical stop on axis 2
Installation of additional mechanical stops on axis 3
Installation of position switch, axis 1
Electrical connections
Robot cabling and connection points
Customer connections on the robot
Start of robot in cold environments
Maintenance
Maintenance schedule and expected component life
Maintenance schedule
Expected component life
Inspection activities
Inspecting information labels
Replacement activities
Changing the oil in axes 5 and 6 gearboxes
Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID
Replacing the battery pack
Cleaning activities
Repair
General procedures
Mounting instructions for bearings
Mounting instructions for seals
Cut the paint or surface on the robot before replacing parts
The brake release buttons may be jammed after service work
Complete manipulator
Replacing the cable harness, 1600ID/1660ID
Replacement of complete arm system
Upper and lower arm
Replacing the complete upper arm, IRB 1600ID/1660ID
Replacing the complete lower arm
Replacing the wrist unit, IRB 1600
Replacing the wrist unit, IRB 1600ID
Replacing the wrist unit, IRB1660ID
Replacing the damper, axis 2
Replacing the damper, axis 3
Replacing the mechanical stop axis 3, IRB 1600ID/1660ID
Replacement of damper, axis 5
Remove upper arm AW Gun
Measuring the play 1600ID/1660ID, axis 5
Measuring the play 1600ID/1660ID, axis 6
Frame and base
Replacing the serial measurement unit
Replacing the push button unit
Motors
Replacement of motor, axis 2
Replacement of motor, axis 3, IRB 1600
Replacement of motor, axis 3, 1600ID/1660ID
Replacement of motor, axis 4, IRB 1600
Replacement of motor, axis 4, 1600ID/1660ID
Replacement of motor and timing belt, axis 5, IRB 1600
Replacement of motor, axis 5, IRB 1600ID
Replacement of motor, axis 5, IRB 1660ID
Replacement of motor and timing belt, axis 6, IRB 1600
Replacement of motor, axis 6, IRB 1600ID
Replacement of motor, axis 6, IRB 1660ID
Gearboxes
Service work on gearboxes, axes 3, 4, 5 and 6
Calibration
Calibration methods
When to calibrate
Synchronization marks and axis movement directions
Calibration movement directions for all axes
Updating revolution counters
Calibrating with Axis Calibration method
Calibration tools for Axis Calibration
Installation locations for the calibration tools
Axis Calibration - Running the calibration procedure
Calibrating with Calibration Pendulum method
Verifying the calibration
Checking the synchronization position
Decommissioning
Scrapping of robot
Robot description
Type A of IRB 1600ID
Reference information
Applicable standards
Unit conversion
Screw joints
Weight specifications
Standard tools
Special tools
Lifting accessories and lifting instructions
Spare part lists
Circuit diagram
Index
1.2 Safety actions
1.2.1 Fire extinguishing
Note
Use a CARBON DIOXIDE (CO
2
) extinguisher in the event of a fire in the
manipulator or controller.
22
Product manual - IRB 1600/1660
3HAC026660-001 Revision: W
© Copyright 2006-2018 ABB. All rights reserved.
1 Safety
1.2.1 Fire extinguishing
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This manual is suitable for:
IRB 1600
IRB 1660
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