ABB IRB 1660 Product Manual

Also see for IRB 1600: Operating manual

Contents

ABB IRB 1660 Product Manual Manual pdf 5 page image

Table of contents9Overview of this manual ...................................................................................................................15Product documentation ....................................................................................................................17How to read the product manual ......................................................................................................191 Safety191.1 General safety information ..................................................................................191.1.1 Limitation of liability .................................................................................211.1.2 Protective stop and emergency stop ...........................................................221.2 Safety actions ...................................................................................................221.2.1 Fire extinguishing ....................................................................................231.2.2 Emergency release of the robot axes ..........................................................241.2.3 Make sure that the main power has been switched off ....................................251.3 Safety risks ......................................................................................................251.3.1 Safety risks during installation and service work on robots ..............................271.3.2 Moving robots are potentially lethal ............................................................281.3.3 First test run may cause injury or damage ....................................................291.3.4 Work inside the working range of the robot ..................................................301.3.5 Enabling device and hold-to-run functionality ...............................................311.3.6 Risks associated with live electric parts .......................................................331.3.7 The unit is sensitive to ESD .......................................................................341.3.8 Hot parts may cause burns .......................................................................351.3.9 Safety risks related to pneumatic/hydraulic systems ......................................361.3.10 Brake testing ..........................................................................................371.3.11 Safety risks during handling of batteries ......................................................381.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................401.4 Safety signals and symbols .................................................................................401.4.1 Safety signals in the manual ......................................................................421.4.2 Safety symbols on product labels ...............................................................492 Installation and commissioning492.1 Introduction ......................................................................................................502.2 Unpacking .......................................................................................................502.2.1 Pre-installation procedure .........................................................................552.2.2 Working range ........................................................................................612.2.3 Risk of tipping/stability .............................................................................632.3 On-site installation ............................................................................................632.3.1 Lifting robot with roundslings ....................................................................652.3.2 Lifting and turning a suspended mounted robot ............................................662.3.3 Manually releasing the brakes ...................................................................682.3.4 Orienting and securing the robot ................................................................722.3.5 Setting the system parameters for a suspended or tilted robot .........................782.3.6 Loads fitted to the robot, stopping time and braking distances .........................792.3.7 Fitting equipment on the robot (robot dimensions) .........................................922.3.8 Installation of signal lamp for 1600 (option) ..................................................952.3.9 Installation of signal lamp for 1600ID/1660ID (option) .....................................972.3.10 Installation of the wire feeder shelf for 1600ID/1660ID ....................................992.4 Restricting the working range ..............................................................................992.4.1 Axes with restricted working range .............................................................1002.4.2 Installation of additional mechanical stops on axis 1 ......................................1052.4.3 Installation of additional mechanical stop on axis 2 ........................................1092.4.4 Installation of additional mechanical stops on axis 3 ......................................1132.4.5 Installation of position switch, axis 1 ...........................................................1162.5 Electrical connections ........................................................................................1162.5.1 Customer connectors on the robot .............................................................1192.5.2 Robot cabling and connection points ..........................................................1232.5.3 Customer connections on the robot ............................................................Product manual - IRB 1600/1660 53HAC026660-001 Revision: W© Copyright 2006-2018 ABB. 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