Manuals database logo
manualsdatabase
Your AI-powered manual search engine

ABB IRB 1660 Product Manual

Also see for IRB 1600: Operating manual

Page 1 preview
Page 2 preview
Page 3 preview
Page 4 preview
Page 5 preview
Page 6 preview
Page 7 preview
Page 8 preview
Page 9 preview
Page 10 preview
Page 11 preview
Page 12 preview
Page 13 preview
Page 14 preview
Page 15 preview
Page 16 preview
Page 17 preview
Page 18 preview
Page 19 preview
Page 20 preview
Page 21 preview
Page 22 preview
Page 23 preview
Page 24 preview
Page 25 preview
Page 26 preview
Page 27 preview
Page 28 preview
Page 29 preview
Page 30 preview
Page 31 preview
Page 32 preview
Page 33 preview
Page 34 preview
Page 35 preview
Page 36 preview
Page 37 preview
Page 38 preview
Page 39 preview
Page 40 preview
Page 41 preview
Page 42 preview
Page 43 preview
Page 44 preview
Page 45 preview
Page 46 preview
Page 47 preview
Page 48 preview
Page 49 preview
Page 50 preview
Page 51 preview
Page 52 preview
Page 53 preview
Page 54 preview
Page 55 preview
Page 56 preview
Page 57 preview
Page 58 preview
Page 59 preview
Page 60 preview
Page 61 preview
Page 62 preview
Page 63 preview
Page 64 preview
Page 65 preview
Page 66 preview
Page 67 preview
Page 68 preview
Page 69 preview
Page 70 preview
Page 71 preview
Page 72 preview
Page 73 preview
Page 74 preview
Page 75 preview
Page 76 preview
Page 77 preview
Page 78 preview
Page 79 preview
Page 80 preview
Page 81 preview
Page 82 preview
Page 83 preview
Page 84 preview
Page 85 preview
Page 86 preview
Page 87 preview
Page 88 preview
Page 89 preview
Page 90 preview
Page 91 preview
Page 92 preview
Page 93 preview
Page 94 preview
Page 95 preview
Page 96 preview
Page 97 preview
Page 98 preview
Page 99 preview
Page 100 preview
Page 101 preview
Page 102 preview
Page 103 preview
Page 104 preview
Page 105 preview
Page 106 preview
Page 107 preview
Page 108 preview
Page 109 preview
Page 110 preview
Page 111 preview
Page 112 preview
Page 113 preview
Page 114 preview
Page 115 preview
Page 116 preview
Page 117 preview
Page 118 preview
Page 119 preview
Page 120 preview
Page 121 preview
Page 122 preview
Page 123 preview
Page 124 preview
Page 125 preview
Page 126 preview
Page 127 preview
Page 128 preview
Page 129 preview
Page 130 preview
Page 131 preview
Page 132 preview
Page 133 preview
Page 134 preview
Page 135 preview
Page 136 preview
Page 137 preview
Page 138 preview
Page 139 preview
Page 140 preview
Page 141 preview
Page 142 preview
Page 143 preview
Page 144 preview
Page 145 preview
Page 146 preview
Page 147 preview
Page 148 preview
Page 149 preview
Page 150 preview
Page 151 preview
Page 152 preview
Page 153 preview
Page 154 preview
Page 155 preview
Page 156 preview
Page 157 preview
Page 158 preview
Page 159 preview
Page 160 preview
Page 161 preview
Page 162 preview
Page 163 preview
Page 164 preview
Page 165 preview
Page 166 preview
Page 167 preview
Page 168 preview
Page 169 preview
Page 170 preview
Page 171 preview
Page 172 preview
Page 173 preview
Page 174 preview
Page 175 preview
Page 176 preview
Page 177 preview
Page 178 preview
Page 179 preview
Page 180 preview
Page 181 preview
Page 182 preview
Page 183 preview
Page 184 preview
Page 185 preview
Page 186 preview
Page 187 preview
Page 188 preview
Page 189 preview
Page 190 preview
Page 191 preview
Page 192 preview
Page 193 preview
Page 194 preview
Page 195 preview
Page 196 preview
Page 197 preview
Page 198 preview
Page 199 preview
Page 200 preview
Page 201 preview
Page 202 preview
Page 203 preview
Page 204 preview
Page 205 preview
Page 206 preview
Page 207 preview
Page 208 preview
Page 209 preview
Page 210 preview
Page 211 preview
Page 212 preview
Page 213 preview
Page 214 preview
Page 215 preview
Page 216 preview
Page 217 preview
Page 218 preview
Page 219 preview
Page 220 preview
Page 221 preview
Page 222 preview
Page 223 preview
Page 224 preview
Page 225 preview
Page 226 preview
Page 227 preview
Page 228 preview
Page 229 preview
Page 230 preview
Page 231 preview
Page 232 preview
Page 233 preview
Page 234 preview
Page 235 preview
Page 236 preview
Page 237 preview
Page 238 preview
Page 239 preview
Page 240 preview
Page 241 preview
Page 242 preview
Page 243 preview
Page 244 preview
Page 245 preview
Page 246 preview
Page 247 preview
Page 248 preview
Page 249 preview
Page 250 preview
Page 251 preview
Page 252 preview
Page 253 preview
Page 254 preview
Page 255 preview
Page 256 preview
Page 257 preview
Page 258 preview
Page 259 preview
Page 260 preview
Page 261 preview
Page 262 preview
Page 263 preview
Page 264 preview
Page 265 preview
Page 266 preview
Page 267 preview
Page 268 preview
Page 269 preview
Page 270 preview
Page 271 preview
Page 272 preview
Page 273 preview
Page 274 preview
Page 275 preview
Page 276 preview
Page 277 preview
Page 278 preview
Page 279 preview
Page 280 preview
Page 281 preview
Page 282 preview
Page 283 preview
Page 284 preview
Page 285 preview
Page 286 preview
Page 287 preview
Page 288 preview
Page 289 preview
Page 290 preview
Page 291 preview
Page 292 preview
Page 293 preview
Page 294 preview
Page 295 preview
Page 296 preview
Page 297 preview
Page 298 preview
Page 299 preview
Page 300 preview
Page 301 preview
Page 302 preview
Page 303 preview
Page 304 preview
Page 305 preview
Page 306 preview
Page 307 preview
Page 308 preview
Page 309 preview
Page 310 preview
Page 311 preview
Page 312 preview
Page 313 preview
Page 314 preview
Page 315 preview
Page 316 preview
Page 317 preview
Page 318 preview
Page 319 preview
Page 320 preview
Page 321 preview
Page 322 preview
Page 323 preview
Page 324 preview
Page 325 preview
Page 326 preview
Page 327 preview
Page 328 preview
Page 329 preview
Page 330 preview
Page 331 preview
Page 332 preview
Page 333 preview
Page 334 preview
Page 335 preview
Page 336 preview
Page 337 preview
Page 338 preview
Page 339 preview
Page 340 preview
Page 341 preview
Page 342 preview
Page 343 preview
Page 344 preview
Page 345 preview
Page 346 preview
Page 347 preview
Page 348 preview
Page 349 preview
Page 350 preview
Page 351 preview
Page 352 preview
Page 353 preview
Page 354 preview
Page 355 preview
Page 356 preview
Page 357 preview
Page 358 preview
Page 359 preview
Page 360 preview
Page 361 preview
Page 362 preview
Page 363 preview
Page 364 preview
Page 365 preview
Page 366 preview
Page 367 preview
Page 368 preview
Page 369 preview
Page 370 preview
Page 371 preview
Page 372 preview
Page 373 preview
Page 374 preview
Page 375 preview
Page 376 preview
Page 377 preview
Page 378 preview
Page 379 preview
Page 380 preview
Page 381 preview
Page 382 preview
Page 383 preview
Page 384 preview
Page 385 preview
Page 386 preview
Page 387 preview
Page 388 preview
Page 389 preview
Page 390 preview
Page 391 preview
Page 392 preview
Page 393 preview
Page 394 preview
Page 395 preview
Page 396 preview
Page 397 preview
Page 398 preview
Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product documentation
  6. How to read the product manual
  7. Safety
  8. Protective stop and emergency stop
  9. Safety actions
  10. Emergency release of the robot axes
  11. Make sure that the main power has been switched off
  12. Safety risks
  13. Moving robots are potentially lethal
  14. First test run may cause injury or damage
  15. Work inside the working range of the robot
  16. Enabling device and hold-to-run functionality
  17. Risks associated with live electric parts
  18. The unit is sensitive to ESD
  19. Hot parts may cause burns
  20. Safety risks related to pneumatic/hydraulic systems
  21. Brake testing
  22. Safety risks during handling of batteries
  23. Safety risks during work with gearbox lubricants (oil or grease)
  24. Safety signals and symbols
  25. Safety symbols on product labels
  26. Installation and commissioning
  27. Unpacking
  28. Working range
  29. Risk of tipping/stability
  30. On-site installation
  31. Lifting and turning a suspended mounted robot
  32. Manually releasing the brakes
  33. Orienting and securing the robot
  34. Setting the system parameters for a suspended or tilted robot
  35. Loads fitted to the robot, stopping time and braking distances
  36. Fitting equipment on the robot (robot dimensions)
  37. Installation of signal lamp for 1600 (option)
  38. Installation of signal lamp for 1600ID/1660ID (option)
  39. Installation of the wire feeder shelf for 1600ID/1660ID
  40. Restricting the working range
  41. Installation of additional mechanical stops on axis 1
  42. Installation of additional mechanical stop on axis 2
  43. Installation of additional mechanical stops on axis 3
  44. Installation of position switch, axis 1
  45. Electrical connections
  46. Robot cabling and connection points
  47. Customer connections on the robot
  48. Start of robot in cold environments
  49. Maintenance
  50. Maintenance schedule and expected component life
  51. Maintenance schedule
  52. Expected component life
  53. Inspection activities
  54. Inspecting information labels
  55. Replacement activities
  56. Changing the oil in axes 5 and 6 gearboxes
  57. Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID
  58. Replacing the battery pack
  59. Cleaning activities
  60. Repair
  61. General procedures
  62. Mounting instructions for bearings
  63. Mounting instructions for seals
  64. Cut the paint or surface on the robot before replacing parts
  65. The brake release buttons may be jammed after service work
  66. Complete manipulator
  67. Replacing the cable harness, 1600ID/1660ID
  68. Replacement of complete arm system
  69. Upper and lower arm
  70. Replacing the complete upper arm, IRB 1600ID/1660ID
  71. Replacing the complete lower arm
  72. Replacing the wrist unit, IRB 1600
  73. Replacing the wrist unit, IRB 1600ID
  74. Replacing the wrist unit, IRB1660ID
  75. Replacing the damper, axis 2
  76. Replacing the damper, axis 3
  77. Replacing the mechanical stop axis 3, IRB 1600ID/1660ID
  78. Replacement of damper, axis 5
  79. Remove upper arm AW Gun
  80. Measuring the play 1600ID/1660ID, axis 5
  81. Measuring the play 1600ID/1660ID, axis 6
  82. Frame and base
  83. Replacing the serial measurement unit
  84. Replacing the push button unit
  85. Motors
  86. Replacement of motor, axis 2
  87. Replacement of motor, axis 3, IRB 1600
  88. Replacement of motor, axis 3, 1600ID/1660ID
  89. Replacement of motor, axis 4, IRB 1600
  90. Replacement of motor, axis 4, 1600ID/1660ID
  91. Replacement of motor and timing belt, axis 5, IRB 1600
  92. Replacement of motor, axis 5, IRB 1600ID
  93. Replacement of motor, axis 5, IRB 1660ID
  94. Replacement of motor and timing belt, axis 6, IRB 1600
  95. Replacement of motor, axis 6, IRB 1600ID
  96. Replacement of motor, axis 6, IRB 1660ID
  97. Gearboxes
  98. Service work on gearboxes, axes 3, 4, 5 and 6
  99. Calibration
  100. Calibration methods
  101. When to calibrate
  102. Synchronization marks and axis movement directions
  103. Calibration movement directions for all axes
  104. Updating revolution counters
  105. Calibrating with Axis Calibration method
  106. Calibration tools for Axis Calibration
  107. Installation locations for the calibration tools
  108. Axis Calibration - Running the calibration procedure
  109. Calibrating with Calibration Pendulum method
  110. Verifying the calibration
  111. Checking the synchronization position
  112. Decommissioning
  113. Scrapping of robot
  114. Robot description
  115. Type A of IRB 1600ID
  116. Reference information
  117. Applicable standards
  118. Unit conversion
  119. Screw joints
  120. Weight specifications
  121. Standard tools
  122. Special tools
  123. Lifting accessories and lifting instructions
  124. Spare part lists
  125. Circuit diagram
  126. Index
ABB IRB 1660 Product Manual Manual pdf 378 page image
8.3 Unit conversionConverter tableUse the following table to convert units used in this manual.UnitsQuantity39.37 in3.28 ft.1 mLength2.21 lb.1 kgWeight0.035 ounces1 gWeight14.5 psi100 kPa1 barPressure0.225 lbf1 NForce0.738 lbf-ft1 NmMoment0.264 US gal1 LVolume378 Product manual - IRB 1600/16603HAC026660-001 Revision: W© Copyright 2006-2018 ABB. All rights reserved.8 Reference information8.3 Unit conversion
/ 398
Related manuals for ABB IRB 1600
ABB IRB 660 Product Manual first page preview
ABB IRB 660 Product Manual
ABB IRB 660 Product Manual first page preview
ABB IRB 660 Product Manual
ABB IRB 6660 Product Manual first page preview
ABB IRB 6660 Product Manual
ABB IRB 260 Product Manual first page preview
ABB IRB 260 Product Manual
ABB IRB 140 Product Manual first page preview
ABB IRB 140 Product Manual
ABB IRB 120 Product Manual first page preview
ABB IRB 120 Product Manual
ABB IRB 360 Product Manual first page preview
ABB IRB 360 Product Manual
ABB IRB 140 Product Manual first page preview
ABB IRB 140 Product Manual
ABB IRB 260 Product Manual first page preview
ABB IRB 260 Product Manual
ABB IRB 120 Product Manual first page preview
ABB IRB 120 Product Manual
This manual is suitable for:
IRB 1600IRB 1660
Manuals database logo
manualsdatabase
Your AI-powered manual search engine