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ABB IRB 1660 Product Manual

Also see for IRB 1600: Operating manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product documentation
  6. How to read the product manual
  7. Safety
  8. Protective stop and emergency stop
  9. Safety actions
  10. Emergency release of the robot axes
  11. Make sure that the main power has been switched off
  12. Safety risks
  13. Moving robots are potentially lethal
  14. First test run may cause injury or damage
  15. Work inside the working range of the robot
  16. Enabling device and hold-to-run functionality
  17. Risks associated with live electric parts
  18. The unit is sensitive to ESD
  19. Hot parts may cause burns
  20. Safety risks related to pneumatic/hydraulic systems
  21. Brake testing
  22. Safety risks during handling of batteries
  23. Safety risks during work with gearbox lubricants (oil or grease)
  24. Safety signals and symbols
  25. Safety symbols on product labels
  26. Installation and commissioning
  27. Unpacking
  28. Working range
  29. Risk of tipping/stability
  30. On-site installation
  31. Lifting and turning a suspended mounted robot
  32. Manually releasing the brakes
  33. Orienting and securing the robot
  34. Setting the system parameters for a suspended or tilted robot
  35. Loads fitted to the robot, stopping time and braking distances
  36. Fitting equipment on the robot (robot dimensions)
  37. Installation of signal lamp for 1600 (option)
  38. Installation of signal lamp for 1600ID/1660ID (option)
  39. Installation of the wire feeder shelf for 1600ID/1660ID
  40. Restricting the working range
  41. Installation of additional mechanical stops on axis 1
  42. Installation of additional mechanical stop on axis 2
  43. Installation of additional mechanical stops on axis 3
  44. Installation of position switch, axis 1
  45. Electrical connections
  46. Robot cabling and connection points
  47. Customer connections on the robot
  48. Start of robot in cold environments
  49. Maintenance
  50. Maintenance schedule and expected component life
  51. Maintenance schedule
  52. Expected component life
  53. Inspection activities
  54. Inspecting information labels
  55. Replacement activities
  56. Changing the oil in axes 5 and 6 gearboxes
  57. Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID
  58. Replacing the battery pack
  59. Cleaning activities
  60. Repair
  61. General procedures
  62. Mounting instructions for bearings
  63. Mounting instructions for seals
  64. Cut the paint or surface on the robot before replacing parts
  65. The brake release buttons may be jammed after service work
  66. Complete manipulator
  67. Replacing the cable harness, 1600ID/1660ID
  68. Replacement of complete arm system
  69. Upper and lower arm
  70. Replacing the complete upper arm, IRB 1600ID/1660ID
  71. Replacing the complete lower arm
  72. Replacing the wrist unit, IRB 1600
  73. Replacing the wrist unit, IRB 1600ID
  74. Replacing the wrist unit, IRB1660ID
  75. Replacing the damper, axis 2
  76. Replacing the damper, axis 3
  77. Replacing the mechanical stop axis 3, IRB 1600ID/1660ID
  78. Replacement of damper, axis 5
  79. Remove upper arm AW Gun
  80. Measuring the play 1600ID/1660ID, axis 5
  81. Measuring the play 1600ID/1660ID, axis 6
  82. Frame and base
  83. Replacing the serial measurement unit
  84. Replacing the push button unit
  85. Motors
  86. Replacement of motor, axis 2
  87. Replacement of motor, axis 3, IRB 1600
  88. Replacement of motor, axis 3, 1600ID/1660ID
  89. Replacement of motor, axis 4, IRB 1600
  90. Replacement of motor, axis 4, 1600ID/1660ID
  91. Replacement of motor and timing belt, axis 5, IRB 1600
  92. Replacement of motor, axis 5, IRB 1600ID
  93. Replacement of motor, axis 5, IRB 1660ID
  94. Replacement of motor and timing belt, axis 6, IRB 1600
  95. Replacement of motor, axis 6, IRB 1600ID
  96. Replacement of motor, axis 6, IRB 1660ID
  97. Gearboxes
  98. Service work on gearboxes, axes 3, 4, 5 and 6
  99. Calibration
  100. Calibration methods
  101. When to calibrate
  102. Synchronization marks and axis movement directions
  103. Calibration movement directions for all axes
  104. Updating revolution counters
  105. Calibrating with Axis Calibration method
  106. Calibration tools for Axis Calibration
  107. Installation locations for the calibration tools
  108. Axis Calibration - Running the calibration procedure
  109. Calibrating with Calibration Pendulum method
  110. Verifying the calibration
  111. Checking the synchronization position
  112. Decommissioning
  113. Scrapping of robot
  114. Robot description
  115. Type A of IRB 1600ID
  116. Reference information
  117. Applicable standards
  118. Unit conversion
  119. Screw joints
  120. Weight specifications
  121. Standard tools
  122. Special tools
  123. Lifting accessories and lifting instructions
  124. Spare part lists
  125. Circuit diagram
  126. Index
ABB IRB 1660 Product Manual Manual pdf 228 page image
4.4.11 Remove upper arm AW GunLocation of AW GunThe location of the AW equipment.xx0700000153Wire feeder (customer option)AWeld gun (BINZEL)BWelding cable (BINZEL)CBrace (BINZEL)DRequired equipmentNoteArt. no.EquipmentStandard tools on page 383.-Standard toolsCAUTIONAlways cut the paint with a knife and grind the paint edge when disassemblingparts. See Cut the paint or surface on the robot before replacing parts on page 159.Continues on next page228 Product manual - IRB 1600/16603HAC026660-001 Revision: W© Copyright 2006-2018 ABB. All rights reserved.4 Repair4.4.11 Remove upper arm AW Gun
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This manual is suitable for:
IRB 1600IRB 1660
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