Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Unpacking
- Working range
- Risk of tipping/stability
- On-site installation
- Lifting and turning a suspended mounted robot
- Manually releasing the brakes
- Orienting and securing the robot
- Setting the system parameters for a suspended or tilted robot
- Loads fitted to the robot, stopping time and braking distances
- Fitting equipment on the robot (robot dimensions)
- Installation of signal lamp for 1600 (option)
- Installation of signal lamp for 1600ID/1660ID (option)
- Installation of the wire feeder shelf for 1600ID/1660ID
- Restricting the working range
- Installation of additional mechanical stops on axis 1
- Installation of additional mechanical stop on axis 2
- Installation of additional mechanical stops on axis 3
- Installation of position switch, axis 1
- Electrical connections
- Robot cabling and connection points
- Customer connections on the robot
- Start of robot in cold environments
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting information labels
- Replacement activities
- Changing the oil in axes 5 and 6 gearboxes
- Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID
- Replacing the battery pack
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete manipulator
- Replacing the cable harness, 1600ID/1660ID
- Replacement of complete arm system
- Upper and lower arm
- Replacing the complete upper arm, IRB 1600ID/1660ID
- Replacing the complete lower arm
- Replacing the wrist unit, IRB 1600
- Replacing the wrist unit, IRB 1600ID
- Replacing the wrist unit, IRB1660ID
- Replacing the damper, axis 2
- Replacing the damper, axis 3
- Replacing the mechanical stop axis 3, IRB 1600ID/1660ID
- Replacement of damper, axis 5
- Remove upper arm AW Gun
- Measuring the play 1600ID/1660ID, axis 5
- Measuring the play 1600ID/1660ID, axis 6
- Frame and base
- Replacing the serial measurement unit
- Replacing the push button unit
- Motors
- Replacement of motor, axis 2
- Replacement of motor, axis 3, IRB 1600
- Replacement of motor, axis 3, 1600ID/1660ID
- Replacement of motor, axis 4, IRB 1600
- Replacement of motor, axis 4, 1600ID/1660ID
- Replacement of motor and timing belt, axis 5, IRB 1600
- Replacement of motor, axis 5, IRB 1600ID
- Replacement of motor, axis 5, IRB 1660ID
- Replacement of motor and timing belt, axis 6, IRB 1600
- Replacement of motor, axis 6, IRB 1600ID
- Replacement of motor, axis 6, IRB 1660ID
- Gearboxes
- Service work on gearboxes, axes 3, 4, 5 and 6
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Calibrating with Calibration Pendulum method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Robot description
- Type A of IRB 1600ID
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting accessories and lifting instructions
- Spare part lists
- Circuit diagram
- Index
|
2.2.2 Working rangeRange of movement - IRB 1600Range of movement 1.45 mreachRange of movement 1.2 mreachType of motionAxis+180° to -180° i+180° to -180° iRotation motion1+120° to -90°+110° to -63°Arm motion2+150° to -90° (with axis 1limited to ±95°)+136° to -63° (with axis 1limited to ±100°)+65° to -245°+55° to -235°Arm motion3+200° to -200° default+200° to -200° defaultRotation motion4+190 rev. ii to -190 rev. max-imum iii+190 rev. ii to -190 rev. max-imum iii+115° to -115°+115° to -115°Bend motion5+400° to -400° default+400° to -400° defaultTurn motion6+288 rev. ii to -288 rev. max-imum iii+288 rev. ii to -288 rev. max-imum iiii The working range of axis 1 has the following limitations for wall mounted robots:• IRB 1600-6/x: ± 20°• IRB 1600-10/x: ± 60°If the robot is tilted, the following combinations of tilt angles and axis 1 working ranges are allowed:• IRB 1600-6/x: axis 1 ± 45° with tilt angles up to 30°• IRB 1600-10/x: axis 1 ± 180° with tilt angles up to 55°ii rev. = Revolutionsiii The default working range for axis 4 and axis 6 can be extended by changing parameter values inthe software.Option 610-1 “Independent axis” can be used for resetting the revolution counter after the axis hasbeen rotated (no need for “rewinding” the axis).Range of movement - IRB 1600IDRange of movement 1.5 m reachType of motionAxis+180° to -180° iRotation motion1+150° to -90°Arm motion2+79° to -238°Arm motion3+155° to -155°Rotation motion4+135° to -90°Bend motion5+200° to -200°Turn motion6+288 rev. ii to -288 rev. maximum iiii If the robot is tilted, the working range with tilt angles is:• ± 40° with tilt angles up to 30°ii rev. = Revolutionsiii The default working range for axis 6 can be extended by changing parameter values in the software.Option 610-1 “Independent axis” can be used for resetting the revolution counter after the axis hasbeen rotated (no need for “rewinding” the axis).Range of movement - IRB 1660IDRange of movement 1.55 m reachType of motionAxis+180° to -180° iRotation motion1Continues on next pageProduct manual - IRB 1600/1660 553HAC026660-001 Revision: W© Copyright 2006-2018 ABB. All rights reserved.2 Installation and commissioning2.2.2 Working range
PreviousNext |