Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Unpacking
- Working range
- Risk of tipping/stability
- On-site installation
- Lifting and turning a suspended mounted robot
- Manually releasing the brakes
- Orienting and securing the robot
- Setting the system parameters for a suspended or tilted robot
- Loads fitted to the robot, stopping time and braking distances
- Fitting equipment on the robot (robot dimensions)
- Installation of signal lamp for 1600 (option)
- Installation of signal lamp for 1600ID/1660ID (option)
- Installation of the wire feeder shelf for 1600ID/1660ID
- Restricting the working range
- Installation of additional mechanical stops on axis 1
- Installation of additional mechanical stop on axis 2
- Installation of additional mechanical stops on axis 3
- Installation of position switch, axis 1
- Electrical connections
- Robot cabling and connection points
- Customer connections on the robot
- Start of robot in cold environments
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting information labels
- Replacement activities
- Changing the oil in axes 5 and 6 gearboxes
- Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID
- Replacing the battery pack
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete manipulator
- Replacing the cable harness, 1600ID/1660ID
- Replacement of complete arm system
- Upper and lower arm
- Replacing the complete upper arm, IRB 1600ID/1660ID
- Replacing the complete lower arm
- Replacing the wrist unit, IRB 1600
- Replacing the wrist unit, IRB 1600ID
- Replacing the wrist unit, IRB1660ID
- Replacing the damper, axis 2
- Replacing the damper, axis 3
- Replacing the mechanical stop axis 3, IRB 1600ID/1660ID
- Replacement of damper, axis 5
- Remove upper arm AW Gun
- Measuring the play 1600ID/1660ID, axis 5
- Measuring the play 1600ID/1660ID, axis 6
- Frame and base
- Replacing the serial measurement unit
- Replacing the push button unit
- Motors
- Replacement of motor, axis 2
- Replacement of motor, axis 3, IRB 1600
- Replacement of motor, axis 3, 1600ID/1660ID
- Replacement of motor, axis 4, IRB 1600
- Replacement of motor, axis 4, 1600ID/1660ID
- Replacement of motor and timing belt, axis 5, IRB 1600
- Replacement of motor, axis 5, IRB 1600ID
- Replacement of motor, axis 5, IRB 1660ID
- Replacement of motor and timing belt, axis 6, IRB 1600
- Replacement of motor, axis 6, IRB 1600ID
- Replacement of motor, axis 6, IRB 1660ID
- Gearboxes
- Service work on gearboxes, axes 3, 4, 5 and 6
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Calibrating with Calibration Pendulum method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Robot description
- Type A of IRB 1600ID
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting accessories and lifting instructions
- Spare part lists
- Circuit diagram
- Index
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8.4 Screw jointsGeneralThis section describes how to tighten the various types of screw joints on the IRB1600/1660ID.The instructions and torque values are valid for screw joints comprised of metallicmaterials and do not apply to soft or brittle materials.UNBRAKO screwsUNBRAKO is a special type of screw recommended by ABB for certain screw joints.It features special surface treatment (Gleitmo as described below) and is extremelyresistant to fatigue.Whenever used, this is specified in the instructions, and in such cases, no othertype of replacement screw is allowed. Using other types of screws will void anywarranty and may potentially cause serious damage or injury.Gleitmo treated screwsGleitmo is a special surface treatment to reduce the friction when tightening thescrew joint. Screws treated with Gleitmo may be reused 3-4 times before the coatingdisappears. After this the screw must be discarded and replaced with a new one.When handling screws treated with Gleitmo, protective gloves of nitrile rubbertype should be used.Screws lubricated in other waysScrews lubricated with Molycote 1000 should only be used when specified in therepair, maintenance or installation procedure descriptions.In such cases, proceed as follows:1 Apply lubricant to the screw thread.2 Apply lubricant between the plain washer and screw head.3 Screw dimensions of M8 or larger must be tightened with a torque wrench.Screw dimensions of M6 or smaller may be tightened without a torque wrenchif this is done by trained and qualified personnel.Article numberLubricant3HAC042472-001Molycote 1000 (molybdenum disulphide grease)Tightening torqueBefore tightening any screw, note the following:• Determine whether a standard tightening torque or special torque is to beapplied. The standard torques are specified in the following tables. Anyspecial torques are specified in the repair, maintenance or installationprocedure descriptions. Any special torque specified overrides the standardtorque!• Use the correct tightening torque for each type of screw joint.• Only use correctly calibrated torque keys.Continues on next pageProduct manual - IRB 1600/1660 3793HAC026660-001 Revision: W© Copyright 2006-2018 ABB. All rights reserved.8 Reference information8.4 Screw joints
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