ABB IRB 1660 Product Manual

Also see for IRB 1600: Operating manual

Contents

ABB IRB 1660 Product Manual Manual pdf 6 page image

1262.6 Start of robot in cold environments ......................................................................1273 Maintenance1273.1 Introduction ......................................................................................................1283.2 Maintenance schedule and expected component life ...............................................1283.2.1 Specification of maintenance intervals ........................................................1293.2.2 Maintenance schedule .............................................................................1313.2.3 Expected component life ..........................................................................1323.3 Inspection activities ...........................................................................................1323.3.1 Inspection, damper axes 2, 3 and 5 .............................................................1353.3.2 Inspecting information labels .....................................................................1373.4 Replacement activities .......................................................................................1373.4.1 Type of lubrication in gearboxes ................................................................1383.4.2 Changing the oil in axes 5 and 6 gearboxes .................................................1413.4.3 Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID ........1443.4.4 Replacing the battery pack ........................................................................1493.5 Cleaning activities .............................................................................................1493.5.1 Cleaning the IRB 1600/1660ID ...................................................................1534 Repair1534.1 Introduction ......................................................................................................1544.2 General procedures ...........................................................................................1544.2.1 Performing a leak-down test ......................................................................1554.2.2 Mounting instructions for bearings .............................................................1574.2.3 Mounting instructions for seals ..................................................................1594.2.4 Cut the paint or surface on the robot before replacing parts ............................1614.2.5 The brake release buttons may be jammed after service work .........................1624.3 Complete manipulator ........................................................................................1624.3.1 Replacing the cable harness, IRB 1600 .......................................................1724.3.2 Replacing the cable harness, 1600ID/1660ID ................................................1784.3.3 Replacement of complete arm system .........................................................1834.4 Upper and lower arm .........................................................................................1834.4.1 Replacing the complete upper arm, IRB 1600 ...............................................1884.4.2 Replacing the complete upper arm, IRB 1600ID/1660ID ..................................1964.4.3 Replacing the complete lower arm ..............................................................2014.4.4 Replacing the wrist unit, IRB 1600 ..............................................................2064.4.5 Replacing the wrist unit, IRB 1600ID ...........................................................2124.4.6 Replacing the wrist unit, IRB1660ID ............................................................2204.4.7 Replacing the damper, axis 2 .....................................................................2224.4.8 Replacing the damper, axis 3 .....................................................................2244.4.9 Replacing the mechanical stop axis 3, IRB 1600ID/1660ID ..............................2264.4.10 Replacement of damper, axis 5 ..................................................................2284.4.11 Remove upper arm AW Gun ......................................................................2334.4.12 Measuring the play 1600ID/1660ID, axis 5 ....................................................2364.4.13 Measuring the play 1600ID/1660ID, axis 6 ....................................................2394.5 Frame and base ................................................................................................2394.5.1 Replacement of base ...............................................................................2444.5.2 Replacing the serial measurement unit ........................................................2514.5.3 Replacing the push button unit ..................................................................2574.6 Motors ............................................................................................................2574.6.1 Replacement of motor, axis 1 ....................................................................2624.6.2 Replacement of motor, axis 2 ....................................................................2684.6.3 Replacement of motor, axis 3, IRB 1600 ......................................................2734.6.4 Replacement of motor, axis 3, 1600ID/1660ID ...............................................2794.6.5 Replacement of motor, axis 4, IRB 1600 ......................................................2844.6.6 Replacement of motor, axis 4, 1600ID/1660ID ...............................................2884.6.7 Replacement of motor and timing belt, axis 5, IRB 1600 .................................2944.6.8 Replacement of motor, axis 5, IRB 1600ID ...................................................3024.6.9 Replacement of motor, axis 5, IRB 1660ID ...................................................6 Product manual - IRB 1600/16603HAC026660-001 Revision: W© Copyright 2006-2018 ABB. 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