Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Unpacking
- Working range
- Risk of tipping/stability
- On-site installation
- Lifting and turning a suspended mounted robot
- Manually releasing the brakes
- Orienting and securing the robot
- Setting the system parameters for a suspended or tilted robot
- Loads fitted to the robot, stopping time and braking distances
- Fitting equipment on the robot (robot dimensions)
- Installation of signal lamp for 1600 (option)
- Installation of signal lamp for 1600ID/1660ID (option)
- Installation of the wire feeder shelf for 1600ID/1660ID
- Restricting the working range
- Installation of additional mechanical stops on axis 1
- Installation of additional mechanical stop on axis 2
- Installation of additional mechanical stops on axis 3
- Installation of position switch, axis 1
- Electrical connections
- Robot cabling and connection points
- Customer connections on the robot
- Start of robot in cold environments
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting information labels
- Replacement activities
- Changing the oil in axes 5 and 6 gearboxes
- Changing the oil in axes 5 and axis 5 and 6 gearboxes, IRB 1600ID/1660ID
- Replacing the battery pack
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete manipulator
- Replacing the cable harness, 1600ID/1660ID
- Replacement of complete arm system
- Upper and lower arm
- Replacing the complete upper arm, IRB 1600ID/1660ID
- Replacing the complete lower arm
- Replacing the wrist unit, IRB 1600
- Replacing the wrist unit, IRB 1600ID
- Replacing the wrist unit, IRB1660ID
- Replacing the damper, axis 2
- Replacing the damper, axis 3
- Replacing the mechanical stop axis 3, IRB 1600ID/1660ID
- Replacement of damper, axis 5
- Remove upper arm AW Gun
- Measuring the play 1600ID/1660ID, axis 5
- Measuring the play 1600ID/1660ID, axis 6
- Frame and base
- Replacing the serial measurement unit
- Replacing the push button unit
- Motors
- Replacement of motor, axis 2
- Replacement of motor, axis 3, IRB 1600
- Replacement of motor, axis 3, 1600ID/1660ID
- Replacement of motor, axis 4, IRB 1600
- Replacement of motor, axis 4, 1600ID/1660ID
- Replacement of motor and timing belt, axis 5, IRB 1600
- Replacement of motor, axis 5, IRB 1600ID
- Replacement of motor, axis 5, IRB 1660ID
- Replacement of motor and timing belt, axis 6, IRB 1600
- Replacement of motor, axis 6, IRB 1600ID
- Replacement of motor, axis 6, IRB 1660ID
- Gearboxes
- Service work on gearboxes, axes 3, 4, 5 and 6
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Calibrating with Calibration Pendulum method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Robot description
- Type A of IRB 1600ID
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting accessories and lifting instructions
- Spare part lists
- Circuit diagram
- Index
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3.5 Cleaning activities3.5.1 Cleaning the IRB 1600/1660IDWARNINGTurn off all electrical power supplies to the manipulator before entering its workspace.GeneralTo secure high uptime it is important that the IRB 1600/1660ID is cleaned regularly.The frequency of cleaning depends on the environment in which the product works.Different cleaning methods are allowed depending on the type of protection of theIRB 1600/1660ID.NoteAlways verify the protection type of the robot before cleaning.Oil spillsOil spills from gearboxesUse the following procedure if any oil spills are detected that can be suspected tooriginate from a gearbox.1 Inspect that the oil level in the suspected gearbox is according to therecommendations, see Inspection activities on page 132.2 Write down the oil level.3 Inspect the oil level again after, for example, 6 months.4 If the oil level is decreased then replace the gearbox.Special cleaning considerationsThis section specifies some special considerations when cleaning the robot.• Always use cleaning equipment as specified. Any other cleaning equipmentmay shorten the life of the robot.• Always check that all protective covers are fitted to the robot before cleaning.• Never point the water jet at connectors, joints, sealings, or gaskets.• Do not use compressed air to clean the robot.• Never use solvents that are not approved by ABB to clean the robot.• Do not spray from a distance closer than 0.4 m.• Do not remove any covers or other protective devices before cleaning therobot.Continues on next pageProduct manual - IRB 1600/1660 1493HAC026660-001 Revision: W© Copyright 2006-2018 ABB. All rights reserved.3 Maintenance3.5.1 Cleaning the IRB 1600/1660ID
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