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Genie S-85 manuals

S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
Table of contents
  1. Table Of Contents
  2. safety rules
  3. personal safety
  4. April
  6. performance specifications
  7. engine specifications
  8. hydraulic specifications
  9. about this section
  10. maintenance inspection report
  11. Z-30/20N (RJ
  13. Z-51/30J
  14. Z-34/22 BE
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
S-85 first page preview

S-85

Brand: Genie | Category: Lifting Systems
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
Table of contents
  1. safety rules
  2. workplace inspection
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
Table of contents
  1. Table Of Contents
  2. Safety Rules
  3. Controls
  4. Pre-operation Inspection
  5. Function Tests
  6. scheduled maintenance
  7. function tests
  8. Work Place Inspection
  9. Operating Instructions
  10. stopping the engine
  11. Transport Instructions
  12. Decals
  13. specifications
S-85 first page preview

S-85

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Introduction
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Machine Specifications
  14. Performance Specifications
  15. Hydraulic Component Specifications
  16. Valve Coil Resistance Specifications
  17. Machine Torque Specifications
  18. Hydraulic Hose and Fitting Torque Specifications
  19. Pre-Delivery Preparation
  20. Maintenance Inspection Report
  21. A-1 Inspect the Manuals and Decals
  22. A-2 Perform Pre-operation Inspection
  23. A-4 Perform Function Tests
  24. A-6 Check the High Pressure Hydraulic Filter Condition Indicator
  25. A-8 Perform Engine Maintenance - Deutz and Continental Models
  26. A-10 Grease the Turntable Rotation Bearing and Rotate Gear
  27. A-11 Perform Engine Maintenance
  28. A-12 Replace the Drive Hub Oil
  29. A-13 Perform Engine Maintenance - Perkins Models
  30. B-1 Inspect the Battery(s)
  31. B-2 Inspect the Electrical Wiring
  32. B-3 Test the Key Switch
  33. B-5 Inspect the Engine Air Filter
  34. B-6 Check the Oil Cooler and Cooling Fins - Deutz Models
  35. B-7 Confirm the Proper Brake Configuration
  36. B-10 Check and Adjust the Engine RPM
  37. B-11 Perform Engine Maintenance
  38. B-13 Test the Ground Control Override
  39. B-15 Test the Engine Idle Select Operation
  40. B-16 Test the Fuel Select Operation - Gasoline/LPG Models
  41. B-17 Test the Drive Enable System
  42. B-18 Test the Drive Brakes
  43. B-20 Test the Drive Speed - Raised or Extended Position
  44. B-21 Test the Alarm Package (if equipped) and the Descent Alarm
  45. B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  46. B-23 Perform Hydraulic Oil Analysis
  47. C-2 Grease the Platform Overload Mechanism (if equipped)
  48. C-3 Test the Platform Overload System (if equipped)
  49. C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models
  50. C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
  51. D-1 Check the Boom Wear Pads
  52. D-2 Check the Free-wheel Configuration
  53. D-3 Check the Turntable Rotation Bearing Bolts
  54. D-5 Perform Engine Maintenance
  55. D-7 Replace the Drive Hub Oil
  56. D-8 Perform Engine Maintenance - Deutz Models
  57. E-1 Test or Replace the Hydraulic Oil
  58. E-2 Perform Engine Maintenance - Perkins Models
  59. ALC-500 Circuit Board
  60. Joysticks
  61. Platform
  62. Platform Leveling Slave Cylinder
  63. Platform Rotator
  64. Calibrate the Platform Overload System
  65. Jib Boom Components,
  66. Function Manifold Components
  67. Valve Adjustments - Function Manifold
  68. Brake/Two-speed Manifold Components
  69. Turntable Rotation Manifold Components
  70. Platform Rotate Manifold Components
  71. Platform Manifold Components, S-80
  72. Platform Manifold Components, S-85
  73. WD Traction Manifold Components
  74. Drive Oil Diverter Manifold Components (welder option)
  75. Valve Adjustments - Traction Manifold
  76. Valve Coils
  77. Fuel Tank
  78. Hydraulic Tank
  79. Turntable Rotation Drive Hub Assembly
  80. Yoke and Hub
  81. Steer Cylinder
  82. Yoke and Drive Hub
  83. Drive Motor
  84. Steer Cylinders
  86. Oscillate Axle Cylinders
  87. Oscillate Directional Valve
  88. Fault Codes - Control System
  89. Electrical Symbols Legend
  90. Hydraulic Symbols Legend
  91. Connector Pin Legend - View 1
  92. Connector Pin Legend - View 2
  93. Deutz TD2011L04i Models
  94. Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models
  95. Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  96. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  97. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  98. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  99. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)
  100. Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  101. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  102. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  103. Deutz TD2011L04i Models (after serial number 8110)
  104. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)
  105. Electrical Schematic, S-80X Deutz TD2011L04i Models
  106. Ground Control Box Terminal Strip Wiring Diagram, S-80X Deutz TD2011L04i Models
  107. Platform Control Box Wiring Diagram, S-80X Deutz TD2011L04i Models
  108. Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS Perkins 804D-33 Models
  109. Perkins 804D-33 Models
  110. Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
  111. Perkins 804D-33 Models (before serial number 8111)
  112. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
  113. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (before serial number 8111)
  114. Electrical Schematic, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  115. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  116. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  117. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  118. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Perkins 804D-33 Models (after serial number 8110)
  119. Electrical Schematic, S-80X Perkins 804D-33 Models
  120. Ground Control Box Terminal Strip Wiring Diagram, S-80X Perkins 804D-33 Models
  121. Platform Control Box Wiring Diagram, S80X Perkins 804D-33 Models
  122. Platform Control Box Switch Panel Wiring Diagram, S80X Perkins 804D-33 Models
  123. Continental TME27 Models
  124. Ground Control Box Terminal Strip Wiring Diagram S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models
  125. Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Continental TME27 Models
  126. Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  127. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  128. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  129. Platform Control Box Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  130. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (before serial number 8111)
  131. Electrical Schematic, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  132. Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  133. Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  134. Continental TME27 Models (after serial number 8110)
  135. Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Continental TME27 Models (after serial number 8110)
  136. Electrical Schematic, S-80X Continental TME27 Models
  137. Ground Control Box Terminal Strip Wiring Diagram, S-80X Continental TME27 Models
  138. Platform Control Box Wiring Diagram, S-80X Continental TME27 Models
  139. Continental TME27 Engine Harness
  140. Platform Level Cutout, CTE Option
  141. Continental Options Schematic
  142. Deutz and Perkins Options Schematic
  143. kW Hydraulic Generator Wiring Diagram
  144. kW Hydraulic Generator Electrical Schematic
  145. Belt Driven Generator Option
  146. Relay and Fuse Panel Legend
  147. Hydraulic Schematic, 2WD Models
  148. Hydraulic Schematic, 4WD Models
  149. kW Hydraulic Generator Hydraulic Schematic
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
Table of contents
  1. October
  3. safety rules
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Specifications
  14. Performance Specifications
  15. Hydraulic Component Specifications
  16. Manifold Component Specifications
  17. Machine Torque Specifications
  18. Hydraulic Hose and Fitting Torque Specifications
  19. Torque Procedure
  21. Section 3 Repair Procedures
  22. repair procedures
  23. Platform Controls
  24. Joysticks
  25. How to Adjust the Joystick Max-out Setting
  26. How to Adjust the Joystick Ramp Rate Setting
  27. How to Adjust the Joystick Threshold Setting
  28. How to Calibrate the Boom Angle Sensor
  29. Platform Components
  30. Platform Leveling Slave Cylinder
  31. Platform Rotator
  32. How to Bleed the Platform Rotator
  33. Platform Overload System
  34. Jib Boom Components
  35. Jib Boom Lift Cylinder
  36. Boom Components
  37. How to Repair the Cable Track
  38. How to Remove the Boom
  39. Boom Lift Cylinder
  40. Boom Extension Cylinder
  41. Boom Extend/Retract Cables
  42. How to Replace the Boom Extend/Retract Cables
  43. Platform Leveling Master Cylinder
  44. Engines
  45. How to Install the Flex Plate
  46. How to install the Pump and Bell Housing Assembly
  47. Ground Controls
  48. Hydraulic Pumps
  49. Drive Pump
  50. How to Prime the Pump
  52. Valve Adjustments - Function Manifold
  53. How to Adjust the Boom Extend Relief Valve
  54. Brake/Two-Speed Manifold Components
  55. Turntable Rotation Manifold Components
  56. Platform Rotate Manifold Components
  57. Platform Manifold Components, S-80
  58. Platform Manifold Components, S-85
  59. WD Traction Manifold Components
  61. Drive Oil Diverter Manifold Components (welder option)
  62. Valve Adjustments - Traction Manifold
  63. Valve Coils
  64. Fuel and Hydraulic Tanks
  65. Hydraulic Tank
  68. How to Remove the Turntable Rotation Hydraulic Motor
  69. How to Adjust the Turntable Rotation Gear Backlash
  70. turntable rotation components
  71. Steer Axle Components
  72. Drive Motors
  73. Steer Cylinders
  74. Non-steer Axle Components
  75. Oscillating Axle Components
  76. Oscillate Directional Valve
  77. How to Set Up the Directional Valve Linkage
  78. Section 4 Fault Codes
  79. Control System Fault Codes
  81. Fault Code Display - Deutz and Perkins Models
  82. F-22 Models
  84. Main Menu Structure - Deutz D 2.9 L4 Models
  85. Main Menu Structure - Perkins 404F-22 Models
  86. Deutz D 2.9 L4 Engine Fault Codes
  87. Perkins 404F-22 Engine Fault Codes
  88. Continental TME27 Engine Fault Codes
  91. Section 5 Schematics
  92. Electrical Symbol Legend
  93. Hydraulic Symbols Legend
  94. Relay and Fuse Panel Legend - Deutz TD2011L04i
  95. Relay and Fuse Panel Legend - Perkins 804D-33
  96. Connector Pin Legends
  97. Continental TME27 Engine Harness
  98. S-80X Ground Control Box Wiring Diagram
  99. Deutz TD2.9 L4 Engine Harness
  100. Perkins 404F-22T Engine Harness
  101. Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  102. Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  103. Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  104. Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  105. Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  106. Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  107. Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  108. Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  109. Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  110. Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  111. Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  112. Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  113. Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  114. Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  115. Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  117. Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  118. Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  119. Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  120. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  121. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  122. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  123. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
  124. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  125. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  126. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
  127. Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  128. Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  129. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  130. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  131. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  132. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
  133. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  134. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  135. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
  136. Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  137. Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  138. Continental Options Schematic
  139. Deutz and Perkins Options Schematic
  140. Platform Level Cutout, CTE Option
  141. kW Hydraulic Generator Wiring Diagram
  142. kW Hydraulic Generator Electrical Schematic
  143. Belt Driven Generator Option
  144. Hydraulic Schematics
  145. Hydraulic Schematic, 2WD Models
  146. Hydraulic Schematic, 4WD Models
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
Table of contents
  1. September
  2. safety rules
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Specifications
  12. Performance Specifications
  13. Hydraulic Component Specifications
  14. Manifold Component Specifications
  15. Machine Torque Specifications
  16. Hydraulic Hose and Fitting Torque Specifications
  17. Torque Procedure
  19. Section 3 Repair Procedures
  20. repair procedures
  21. Platform Controls
  22. Joysticks
  23. How to Adjust the Joystick Max-out Setting
  24. How to Adjust the Joystick Ramp Rate Setting
  25. How to Adjust the Joystick Threshold Setting
  26. How to Calibrate the Boom Angle Sensor
  27. Platform Components
  28. Platform Leveling Slave Cylinder
  29. Platform Rotator
  30. How to Bleed the Platform Rotator
  31. Platform Overload System
  32. Jib Boom Components
  33. Jib Boom Lift Cylinder
  34. Boom Components
  35. How to Repair the Cable Track
  36. How to Remove the Boom
  37. Boom Lift Cylinder
  38. Boom Extension Cylinder
  39. Boom Extend/Retract Cables
  40. How to Replace the Boom Extend/Retract Cables
  41. Platform Leveling Master Cylinder
  42. Engines
  43. How to Install the Flex Plate
  44. How to install the Pump and Bell Housing Assembly
  45. Ground Controls
  46. Hydraulic Pumps
  47. Drive Pump
  48. How to Prime the Pump
  50. Valve Adjustments - Function Manifold
  51. How to Adjust the Boom Extend Relief Valve
  52. Brake/Two-Speed Manifold Components
  53. Turntable Rotation Manifold Components
  54. Platform Rotate Manifold Components
  55. Platform Manifold Components, S-80
  56. Platform Manifold Components, S-85
  57. WD Traction Manifold Components
  59. Drive Oil Diverter Manifold Components (welder option)
  60. Valve Adjustments - Traction Manifold
  61. Valve Coils
  62. How to Test a Coil Diode
  63. Fuel and Hydraulic Tanks
  64. Hydraulic Tank
  65. Turntable Rotation Components
  66. How to Remove the Turntable Rotation Hydraulic Motor
  67. How to Adjust the Turntable Rotation Gear Backlash
  69. Steer Axle Components
  70. Drive Motors
  71. Steer Cylinders
  72. Non-steer Axle Components
  73. Oscillating Axle Components
  74. Oscillate Directional Valve
  75. How to Set Up the Directional Valve Linkage
  76. Section 4 Fault Codes
  77. Control System Fault Codes
  79. Fault Code Display - Deutz and Perkins Models
  80. Fault Code Display - Flashing and Solid LED's Deutz D 2.9 L4 and Perkins 404F-22 Models
  81. Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models
  82. Main Menu Structure - Deutz D 2.9 L4 Models
  83. Main Menu Structure - Perkins 404F-22 Models
  84. Deutz D 2.9 L4 Engine Fault Codes
  85. Perkins 404F-22 Engine Fault Codes
  86. Continental TME27 Engine Fault Codes
  89. Section 5 Schematics
  90. Electrical Symbol Legend
  91. Hydraulic Symbols Legend
  92. Relay and Fuse Panel Legend - Deutz TD2011L04i
  93. Relay and Fuse Panel Legend - Perkins 804D-33
  94. Connector Pin Legends
  95. Continental TME27 Engine Harness
  96. S-80X Ground Control Box Wiring Diagram
  97. Deutz TD2.9 L4 Engine Harness
  98. Perkins 404F-22T Engine Harness
  99. Electrical Schematics, S-80X – ANSI and CSA Models
  100. Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  101. Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  102. Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  103. Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  104. Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  105. Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  106. Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  107. Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  108. Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  109. Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  110. Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  111. Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  112. Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  113. Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  114. Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  116. Electrical Schematics, S-80, S-85 – ANSI and CSA Models
  117. Deutz TD2.9 L4 Models (ANSI / CSA)
  118. Ground Control Box, S-80 • S
  120. Platform Control Box, S-80 • S
  121. Electrical Schematic, S-80 • S
  122. Deutz TD2011L04i Models (ANSI / CSA)
  127. Perkins 404F-22T Models (ANSI / CSA)
  132. Perkins 804D-33 Models (ANSI / CSA)
  137. Continental TME27 Models (ANSI / CSA)
  142. Electrical Schematics, S-80, S-85 – CE Models
  143. Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  144. Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  145. Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  146. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  147. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  148. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  149. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
  150. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  151. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  152. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
  153. Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  154. Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  155. Electrical Schematics, S-80, S-85 – AS Models
  156. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  157. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  158. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  159. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
  160. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  161. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  162. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
  163. Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  164. Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  165. Schematics - Options
  166. Continental Options Schematic
  167. Deutz and Perkins Options Schematic
  168. Platform Level Cutout, CTE Option
  169. kW Hydraulic Generator Wiring Diagram
  170. kW Hydraulic Generator Electrical Schematic
  171. Belt Driven Generator Option
  172. Hydraulic Schematics
  173. Hydraulic Schematic, 2WD Models
  174. Hydraulic Schematic, 4WD Models
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
Table of contents
  1. safety rules
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. specifications
  15. performance specifications
  16. Hydraulic Component Specifications
  17. Manifold Component Specifications
  18. machine torque specifications
  19. Hydraulic Hose and Fitting Torque Specifications
  20. Torque Procedure
  21. February
  22. Section 3 Scheduled Maintenance Procedures
  23. Pre-Delivery Preparation Report
  24. maintenance inspection report
  25. Checklist A Procedures
  26. A-2 Perform Pre-operation Inspection
  27. A-5 Perform Engine Maintenance – Deutz Models
  28. A-7 Test the Oscillate Axle
  29. A-8 Check the High Pressure Hydraulic Filter Condition Indicator
  30. A-10 Perform Engine Maintenance – Continental Models
  31. A-12 Grease the Turntable Rotation Bearing and Rotate Gear
  32. Checklist B Procedures
  33. B-2 Inspect the Electrical Wiring
  34. B-3 Check the Exhaust System
  35. B-4 Inspect the Engine Air Filter
  36. B-5 Perform Engine Maintenance – Continental Models
  37. B-7 Confirm the Proper Brake Configuration
  38. B-9 Check the Drive Hub Oil Level and Fastener Torque
  39. B-10 Check the Oscillate Directional Valve Linkage
  41. B-15 Test the Drive Brakes
  42. B-16 Test the Drive Speed - Stowed Position
  43. B-19 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  44. B-20 Perform Hydraulic Oil Analysis
  45. B-21 Inspect the Boom Extend/Retract Cables
  46. B-22 Test the Emergency Power System
  47. Checklist C Procedures
  48. C-3 Perform Engine Maintenance - Perkins Models
  49. C-5 Check and Adjust the Engine RPM
  50. C-6 Grease the Platform Overload Mechanism (if equipped)
  51. C-8 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
  53. Checklist D Procedures
  54. D-2 Check the Free-wheel Configuration
  55. D-3 Check the Turntable Rotation Bearing Bolts
  56. D-4 Inspect for Turntable Bearing Wear
  57. D-5 Replace the Hydraulic Filters
  58. D-6 Replace the Drive Hub Oil
  59. D-7 Perform Engine Maintenance - Continental Models
  60. D-9 Perform Engine Maintenance - Perkins Models
  61. Checklist E Procedures
  62. E-2 Perform Engine Maintenance - Perkins Models
  63. E-4 Perform Engine Maintenance - Perkins Models
  64. E-6 Remove and Inspect the Boom Extend/Retract Cables
  65. Cable Replacement Criteria
  66. repair procedures
  67. Platform Controls
  68. Joysticks
  69. How to Adjust the Joystick Max-out Setting
  70. How to Adjust the Joystick Ramp Rate Setting
  71. How to Adjust the Joystick Threshold Setting
  72. How to Calibrate the Boom Angle Sensor
  73. platform components
  74. Platform Leveling Slave Cylinder
  75. platform rotator
  76. How to Bleed the Platform Rotator
  77. Platform Overload System
  78. jib boom
  79. jib boom lift cylinder
  80. Boom Components
  81. How to Repair the Cable Track
  82. How to Remove the Boom
  83. boom lift cylinder
  84. Boom Extension Cylinder
  85. Boom Extend/Retract Cables
  86. How to Replace the Boom Extend/Retract Cables
  87. Platform Leveling Master Cylinder
  88. Engines
  89. How to Install the Flex Plate
  90. How to install the Pump and Bell Housing Assembly
  91. control relays
  92. hydraulic pumps
  93. drive pump
  94. How to Prime the Pump
  95. function manifold components
  96. Valve Adjustments - Function Manifold
  97. How to Adjust the Boom Extend Relief Valve
  98. Brake/Two-Speed Manifold Components
  99. turntable rotation manifold components
  100. Platform Rotate Manifold Components
  101. Platform Manifold Components, S-80
  102. Platform Manifold Components, S-85
  103. WD Traction Manifold Components
  105. Drive Oil Diverter Manifold Components (welder option)
  106. Valve Adjustments - Traction Manifold
  107. Valve Coils
  108. fuel and hydraulic tanks
  109. hydraulic tank
  110. turntable rotation components
  111. rotation hydraulic motor
  112. How to Adjust the Turntable Rotation Gear Backlash
  114. Steer Axle Components
  115. Drive Motors
  116. Steer Cylinders
  117. drive hub
  118. oscillating axle components
  119. Oscillate Directional Valve
  120. How to Set Up the Directional Valve Linkage
  121. fault codes
  122. Control System Fault Codes
  124. Fault Code Display - Deutz and Perkins Models
  125. F-22 Models
  127. Main Menu Structure - Deutz D 2.9 L4 Models
  128. Main Menu Structure - Perkins 404F-22 Models
  129. Deutz D 2.9 L4 Engine Fault Codes
  130. Perkins 404F-22 Engine Fault Codes
  131. Continental TME27 Engine Fault Codes
  134. Section 6 Schematics
  135. Electrical Symbol Legend
  136. hydraulic symbols legend
  137. Relay and Fuse Panel Legend - Deutz TD2011L04i
  138. Relay and Fuse Panel Legend - Perkins 804D-33
  139. Connector Pin Legends
  140. Continental TME27 Engine Harness
  141. S-80X Ground Control Box Wiring Diagram
  142. Deutz TD2.9 L4 Engine Harness
  143. Perkins 404F-22T Engine Harness
  144. Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  145. Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  146. Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  147. Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  148. Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  149. Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  150. Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  151. Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  152. Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  153. Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  154. Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  155. Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  156. Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  157. Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  158. Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  160. Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  161. Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  162. Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  163. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  164. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
  165. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  166. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  167. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  168. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
  169. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  170. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  171. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
  172. Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  173. Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  175. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  176. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  177. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  178. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
  179. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  180. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  181. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
  182. Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  183. Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  184. Continental Options Schematic
  185. Deutz and Perkins Options Schematic
  186. Platform Level Cutout, CTE Option
  187. kW Hydraulic Generator Wiring Diagram
  188. kW Hydraulic Generator Electrical Schematic
  189. Belt Driven Generator Option
  190. Hydraulic Schematics
  191. Hydraulic Schematic, 2WD Models
  192. Hydraulic Schematic, 4WD Models
S-85 first page preview

S-85

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Table Of Contents
  2. Safety Rules
  3. Controls
  4. Legend
  5. Pre-operation Inspection
  6. Maintenance
  7. Function Tests
  8. Workplace Inspection
  9. Operating Instructions
  10. Transport and Lifting Instructions
  11. Decals
  12. Specifications
S-85 first page preview

S-85

Brand: Genie | Category: Boom Lifts
Table of contents
  1. Introduction
  2. safety rules
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Machine Specifications
  12. Performance Specifications
  13. Hydraulic Specifications
  14. Bolt Torque Specifications
  15. scheduled maintenance inspections
  16. Maintenance Inspection Report
  17. A-1 Inspect the Manuals
  18. A-4 Check the Engine Oil Level
  19. A-7 Check the Hydraulic Oil Level
  20. A-9 Check the Tire Pressure
  21. A-11 Test the Platform and Ground Controls
  22. A-13 Test the Tilt Sensor
  23. A-14 Test the Limit Switches
  24. A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models
  25. A-16 Replace the Engine Air Filter
  26. B-1 Check the Engine Belt(s)
  27. B-4 Check the Exhaust System
  28. B-5 Check the Battery
  29. B-7 Inspect the Electrical Wiring
  30. B-9 Confirm the Proper Brake Configuration
  31. B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models
  32. B-13 Test the Key Switch
  33. B-14 Test the Emergency Stop Buttons
  34. B-17 Test the Service Horn
  35. B-20 Test the Fuel Select Operation - Gasoline/LPG Models
  36. B-21 Test the Drive Enable System
  37. B-23 Test the Drive Speed - Stowed Position
  38. B-25 Perform Hydraulic Oil Analysis
  39. B-27 Replace the Engine Oil and Filter - Deutz Diesel Models
  40. C-1 Check the Boom Wear Pads
  41. C-4 Check the Free-wheel Configuration
  42. C-5 Grease the Turntable Rotation Bearing and Rotate Gear
  43. C-7 Replace the Hydraulic Tank Filter
  44. C-9 Replace the Diesel Fuel Filter - Deutz Diesel Models
  45. C-11 Replace the PCV Valve - Gasoline/LPG Models
  46. C-13 Replace the Spark Plugs - Gasoline/LPG Models
  47. C-14 Check and Adjust the Air/LPG Mixture - Gasoline/LPG Models
  48. C-15 Check and Adjust the Ignition Timing - Gasoline/LPG Models
  49. D-1 Test or Replace the Hydraulic Oil
  50. D-2 Change or Recondition the Engine Coolant - Gasoline/LPG Models
  51. D-3 Change the Fuel Lines
  52. D-6 Clean the PCV Hoses and Fittings - Gasoline/LPG Models
  53. D-7 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
  54. Engine Will Not Crank Over
  55. Engine Cranks Over But Will Not Start - Gasoline/LPG Models
  56. Engine Cranks Over But Will Not Start - Deutz Diesel Models
  57. Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
  58. Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
  59. Engine High Idle Inoperative - Gasoline/LPG Models
  60. Engine Low Idle Inoperative - Gasoline/LPG Models
  61. Engine High Idle Inoperative - Deutz Diesel Models
  62. Engine Low Idle Inoperative - Deutz Diesel Models
  63. All Functions Inoperative, Engine Starts and Runs
  64. All Lift and Steer Functions Inoperative, Drive Functions Operational
  65. Ground Controls Inoperative, Platform Controls Operate Normally
  66. Platform Controls Inoperative, Ground Controls Operate Normally
  67. Boom Up Function Inoperative
  68. Boom Down Function Inoperative
  69. Boom Extend Function Inoperative
  70. Boom Retract Function Inoperative
  71. Turntable Rotate Function Inoperative
  72. Turntable Rotate Left Function Inoperative
  73. Turntable Rotate Right Function Inoperative
  74. All Platform Leveling Functions Inoperative
  75. Platform Level Up Function Inoperative
  76. Platform Level Down Function Inoperative
  77. Platform Rotate Left Function Inoperative
  78. Platform Rotate Right Function Inoperative
  79. Drive Chassis Jack Function Inoperative
  80. Steer Left Function Inoperative
  81. Steer Right Function Inoperative
  82. All Drive Functions Inoperative, All Other Functions Operate Normally
  83. Drive Forward Or Reverse Function Inoperative
  84. Traction Function Inoperative
  85. Machine Will Not Drive At Full Speed
  86. Machine Drives At Full Speed With Platform Raised or Extended
  87. Drive Enable System Is Malfunctioning
  88. Auxiliary Functions Inoperative
  89. Electrical Symbols Legend
  90. Electrical Schematic - Gasoline/LPG Models
  91. Ground Control Box Legend - Gasoline/LPG Models
  92. Relay Panel Legend - Gasoline/LPG Models
  93. Platform Control Box Legend - Gasoline/LPG Models
  94. Electrical Schematic - Diesel Models
  95. Ground Control Box Legend - Diesel Models
  96. Platform Control Box Legend - Diesel Models
  97. Hydraulic Symbols Legend
  98. WD Hydraulic Schematic
  100. repair procedures
  101. Joystick Controllers
  102. Horsepower Limiter Board
  103. Foot Switch
  104. Resistors
  105. Control Relays
  106. Platform
  107. Platform Rotator
  108. Jib Boom
  109. Jib Boom Lift Cylinder
  110. Jib Boom / Platform Rotate Manifold Components
  111. Plastic Cable Track
  112. Boom Lift Cylinder
  113. Platform Leveling Master Cylinder
  114. Turntable Covers
  115. RPM Adjustment
  116. Governor Actuator
  117. Choke Adjustments
  118. Timing Adjustment
  119. Water Temperature and Oil Pressure Gauges
  121. Wago ® Components
  122. Power Relay
  123. Lift/Steer Pump
  124. Function Manifolds
  125. Valve Adjustments - Function Manifold
  126. Hydraulic Tank
  127. Fuel Tank
  128. Rotation Hydraulic Motor
  129. Turntable Rotation Manifold Components
  130. Yoke and Hub
  131. Steering Cylinders
  132. Tie Rod Cylinder
  135. Extendable Axle
  136. Hydraulic Limit Switches
  137. Chassis Jack / Axle Manifolds
  138. Steer Manifold Components
  139. Drive Motor
  140. WD Drive Manifold Components
  141. Valve Adjustments
S-85 first page preview

S-85

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Table Of Contents
  2. Introduction
  3. Symbol and Hazard Pictorials Definitions
  4. General Safety
  5. Personal Safety
  6. Work Area Safety
  7. Legend
  8. Controls
  9. Inspections
  10. Operating Instructions
  11. Transport and Lifting Instructions
  12. Maintenance
  13. Specifications
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